Lets make a door nameplate
2020-11-11

In the current situation - there has been an increase in the number of things delivered rather than heading to the shops.

Being a building with two flats - and two doors - but just one house number - there's been a fair bit of confusion and stuff delivered to the wrong flat.

So - time for a name plate for the door.

The house is from 1932 - so - we took a look at other signs from the same period and landed on one with a nice thin font (Poirot One) and bars/corner boxes.

Woodworking

So - first up - make the backing board. This is a piece of 6mm ply - cut to size and sanded smooth on one side.

Second - the frame to hold it to the door - these are made from old cut off pieces of pallet wood - jointed, planed and routed - to give a rebate along the inner edge to take the board and chamfered on top edges.

Checking the rebate - in this shot the edges are just butted but they will be mitred corners when done

Design/Lettering

So - how to do the lettering?

Step 1 - three coats of a spray white lightly sanded after the first and second coat.

Step 2 - design the layout in a combination of Illustrator and Fusion 360 - getting the result as SVG.

Step 3 - cut out the design on a silhouette cameo 4 cutter using stencil material - a sticky back thick vinyl/plastic and then attach this to the white painted side. Mask off anything outside with tape. Make sure all edges are tightly pressed down.

Step 4 - three coats of a spray black

Black paint on stencil

Step 5 - very very carefully - remove the stencil - hoping all the while that nothing has got under the edges. That was a bit nervewracking.

Results

These shots show the results after peeling the stencil.

Corner showing a closeup of the bars/corner boxes
Closeup of some of the lettering
The nameplate

Next steps

Three more things to do:

A coat or two of a clear top layer to protect the thin black paint from damage
Paint and cut the frame and cut the excess off the board away (equal amount of white space on all four sides)
Mount it